Industrial Platform

Production Tech
& Quality Standards

Combining automated chemical synthesis with strict analytical controls to deliver top-tier crop nutrition.

Mannheim Process

Thermochemical SOP Synthesis

At the core of our SOP production lies the proven Mannheim process. The dry reaction takes place in specialized furnaces heated to 500°C.

Raw Materials (per 1 ton SOP)
  • Potassium Chloride (KCl)840 kg
  • Sulphuric Acid (H₂SO₄)569 kg
  • Technological Water1.2 m³

Interactive Process Diagram

Visual flow of the thermochemical reaction and co-product separation.

2 KClFeed
H₂SO₄Feed
Mannheim Furnace> 500 °C
HCl GasCondensation
SOP (K₂SO₄)Main Product
2 KCl + H₂SO₄K₂SO₄ + 2 HCl ↑
Plant Infrastructure

Fully Integrated Systems

The plant is designed not just as a production line, but as an industrial platform encompassing all engineering aspects.

System Specification

By-product (HCl)

Hydrogen chloride gas generated during the process is captured in high-tech absorption columns and processed into industrial Hydrochloric Acid (HCl). Safe storage is ensured by two dedicated 1,000-ton FRP tanks.

Capacity
12,000 t/year
Storage FRP
2x 1000t FRP tanks
Concentration
31% - 33%
LIVE VIEW
Annual Potential12k t
1000t
FRP TANK 1
1000t
FRP TANK 2
ICP-OES Spec AnalysisIndependent Lab Validation Report
FAO 2019 COMPLIANT
Chloride< 0.50%

Extremely low chloride content verifies the product is fully chloride-free. This is critical for preventing salt toxicity and safe fertilization of chloride-sensitive crops (e.g. tobacco, berries, citrus, grapes).

Safe for chloride-sensitive crops
Cl⁻PASS
FAO 2019 Limit Reference
< 1.0%
Quality Standards

Independent Lab Validation

ELBA's approach to quality is built on principles of documented control, batch-to-batch stability, and compliance with strict international standards.

Product quality has been officially verified by the independent laboratory of the Vegetable Research Institute under the Ministry of Agriculture of Azerbaijan (Report No. 049/FAL, October 2025).

Considered fully chloride-free (Cl⁻ < 0.50%) and safe for sensitive crops.
Sertifikatlar və Beynəlxalq Standartlar

Compliance-Driven Industrial Governance

To ensure the highest standards, the plant is implementing an Integrated Management System (IMS) in accordance with ISO quality and safety standards.

ISO 9001
Quality Management
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ISO 14001
Environmental Safety
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ISO 45001
HSE Standards
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